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BOBST VISIONCUT Boosting Productivity at Probas

04.01.2023
in Europe, Installations, Main, News, People and companies
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1997 is considered a key milestone in the evolution of Probas, now a large corrugated board converter based in Světlá, Czech Republic, as this was the year when the first 1968 BOBST inline die-cutter was purchased. In 2010, the company replaced it with a BOBST inline with three printing sections. Today, Probas supplies products to all corners of the country and beyond. Since 2021, the company has been benefitting from more new technology from BOBST – the VISIONCUT 1.6 PR

“We are (three) partners, but my brother is the head of surgery at a hospital in Cologne, and my father, who was one of the founders of the company, has just turned 79. So, I mainly represent the company. Of course, sometimes we argue here and there, we may have different views on certain things, but in the end, we always come to an agreement,” Radek Volšanský, who mainly runs Probas, says with a smile.

The benefits of keeping it in the family

“A family business is very good for some things, but less so for others,” Radek continues. “The good thing is that it takes a short time from decision to action. It’s like an investment: we say we’re going to buy or build this or that, and we can do it right now.

“On the other hand, large corporations have more financial resources to better fund investments, and they are primarily focused on profit. In a family business, we are also looking at the future, for the next generation.

“Today we have about 50 employees and a low staff turnover. We live in a small town and people know that we treat our employees fairly and pay well for good work. We know that work in our area is not easy, so we try to keep our employees happy, because in our village we all know each other.”

Probas processes around 1.5 million square meters of cardboard every month. In terms of its equipment and capabilities, the company can (and does) satisfy both large and small customers – from one piece to 100, 150 boxes and millions. The company also maintains a consignment warehouse for its selected customers. The portfolio of clients is wide, from various industries.

BOBST is a mark of quality

When looking for a new die-cutting machine, Probas conducted a study of the market, but Mr. Volšanský had already decided that he needed BOBST – a decision he is very satisfied with.

“We are very happy with the machine,” he says. “BOBST is not new to us, we bought a die-cutting machine from the company many years ago, which was made in 1968! It was a reliable machine, of course at that time without electronics, all cast iron and mechanics. Even when we moved the machine on from us, it still worked. You can define quality. We also have machines from other manufacturers, so we can compare.”

BOBST VISIONCUT 1.6 PR

With the new VISIONCUT 1.6 PR Mr. Volšanský knew to expect accuracy and speed. VISIONCUT provides decent machine uptime: its clever workflow design minimizes unproductive time while job changeovers take less than 10 minutes. This also makes the machine suitable for handling short orders, which are quite common for Probas.

In addition, it can process a sheet with a thickness of 0.75mm to 9mm, with a maximum sheet size of 1600×1100mm (1600×1075mm with die cut) and the smallest sheet size of 600×520mm, at a speed of 4800 sheets per hour.

Other additional equipment can be purchased for VISIONCUT 1.6 PR as needed to facilitate the work, i.e., die-cutting cardboard sections. These include a forklift that can load up to a two-meter stack of cardboard or an optional unloader. All in all, it means converters like Probas can deliver what their customers need.

“With the VISIONCUT 1.6 PR, we can give the client what he wants, and we have nothing to worry about,” says Mr. Volšanský. “Our customers want quality, and if they don’t get it, they demand a discount.

BOBST solved all these problems for us as it gives us quality all the time. So, with BOBST, we have fully solved our die-cutter needs, and now that will probably be followed by a folder-gluer as ours is past its peak.

And customers will continue to insist on higher quality at competitive prices. The competition is high, and we must offer the highest quality, otherwise others will overtake us.”

Companies like Probas are the backbone of the packaging industry in the Czech Republic – a family-run, medium-sized company with strong ethics and values as its foundation.  And with the latest technology from BOBST, they may continue to thrive.

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Tags: BOBSTProbasVISIONCUTVolšanský

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